Vertical Roller Mill
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Overview

Vertical roller mill is called vertical mill also. FTM new type vertical mill is developed on the basis of many years of production and development of pulverizers, analyzing and studying the advantages and disadvantages of similar products at home and abroad. The vertical mill adopts advanced material bed grinding and partial external circulation technology, which integrates grinding, grading, drying and conveying. This large-scale advanced high-yield energy-saving grinding product has become the mainstream equipment in the milling industry.

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What it is applied to

VRMs are widely used for grinding limestone, clinker, slag, and pozzolan in cement production, offering 30-40% energy savings over ball mills. In mining, they process copper/gold ores, iron ore, and phosphate rock for efficient mineral liberation. In power/steel plants, VRMs pulverize coal and petcoke for fuel, Industrial minerals, they finely grind gypsum, barite, quartz, and talc for controlled particle sizes. Emerging uses include lithium, graphite, and carbon capture materials.

How it works

The material falls from the feeding port to the center of the grinding disc. Under the action of centrifugal force, the material moves from the center of the grinding disc to the edge at a constant speed. When passing through the grinding raceway, it is crushed by the grinding roller. The grinding force is provided by the hydraulic loading system. The material is directly crushed, and the fine-grained material is squeezed to form a material bed for intergranular crushing.

Drying and grinding are carried out at the same time. Under the action of the rotor blades, Coarse particles return to the grinding table for grinding (internal circulation), and the qualified fine powder is milled together with the airflow, and is collected by the system powder collector, which is the finished product.

Advantages

  • High productivity and energy saving

    High grinding efficiency, low energy consumption, saving 30%-50% power consumption compared with ball mills; excellent roller plate structure design, double the service life.

  • High degree of automation, simple operation and maintenance

    The fully automatic control system can realize remote control, which is simple and convenient.

  • Product quality is stable and reliable

    The dynamic environmental protection powder separator is adopted, the particle size distribution is concentrated, the particle shape is good, the frequency conversion speed regulation, and the product fineness can be adjusted conveniently.

  • Low comprehensive investment cost

    Due to the integration of grinding, grading, drying and conveying, a set of drying equipment is saved. It can meet the drying requirements of materials with different humidity.

price

The price of Vertical Roller Milll varies with its specifications and manufacturing costs.

case

- Gypsum grinding production line in Turkey

hemihydrate gypsum
Capacity: 150 t/h
- Jaw Crusher - Vertical Roller Mill- Vibrating Ccreen
We are very satisfied with the grinding work of this vertical mill. The output fineness meets our requirements and the machine runs well. In addition, FTM Machinery equipped us with an automatic alarm system and fault detection system, which effectively ensures the safety and stability of the production line.

Specifications

  • HLM Mining vertical roller mill
  • HLM Cement vertical roller mill
  • HLM Coal vertical roller mill
  • HLM High fine vertical roller mill
Specifications Capacity(t/h) The raw material moisture The finished product moisture Main motor power(kW)
HLM19S 8-13 ≤5% ≤1% 280-315
HLM21S 11-18 400-450
HLM24S 15-20 500-560
HLM28S 28-35 900-1000
HLM35S 70-80 1800-2000
HLM42S 95-110 2500-2800
HLM46S 130-150 3150-3800
HLM53S 160-200 4500-5000

Note: The grindability (Bond) index of raw materials is less than or equal to 18kw/t

Specifications Capacity(t/h) Pulverized coal fineness The raw coal moisture Pulverized coal moisture Main motor power(kW)
HLM1200M 6—10 R0.08=5-15% ≤15% ≤1-5% 110-132
HLM1300M 10-15 160—200
HLM1500M 15—20 220—280
HLM1700M 20-30 280-355
HLM1900M 26-35 355—450
HLM2200M 35-50 450—560
HLM2400M 45-55 560-710
HLM2800M 60-80 900—1120

Note:Raw coal HGl≥55

  • HLM Mining vertical roller mill
  • HLM Cement vertical roller mill
  • HLM Coal vertical roller mill
  • HLM High fine vertical roller mill
Specifications Capacity(t/h) Main motor power(kW)
HLM19S 8-13 280-315
HLM21S 11-18 400-450
HLM24S 15-20 500-560
HLM28S 28-35 900-1000
HLM35S 70-80 1800-2000
HLM42S 95-110 2500-2800
HLM46S 130-150 3150-3800
HLM53S 160-200 4500-5000

Note: The grindability (Bond) index of raw materials is less than or equal to 18kw/t

Specifications Capacity(t/h) Main motor power(kW)
HLM1200M 6—10 110-132
HLM1300M 10-15 160—200
HLM1500M 15—20 220—280
HLM1700M 20-30 280-355
HLM1900M 26-35 355—450
HLM2200M 35-50 450—560
HLM2400M 45-55 560-710
HLM2800M 60-80 900—1120

Note:Raw coal HGl≥55

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